| Customization: | Available |
|---|---|
| Standard: | GB |
| Application: | Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
|
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As a material, ceramic has beneficial anti-impact properties that prolong wear life and improve impact resistance. Ceramic wear liners are designed to be extremely resistant to abrasion even in high material flows and speeds, preventing material build-up.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
Product Features
1.Excellent anti-resistant and corrosion resistance;
2.Excellent anti-impact
3.Easy to pack and installation for using due to the simple shape and this could reduce the time cost
4.Its abrasion is 266 times than that of manganese, 171.5 times to high chrome cast iron.
Applicable Industry:
--Steel plant
--power plant
--refinery factory
--cement plant
--mining industry
--port industry
--etc.
Applicable Equipments:
--Chute
--hopper
--bunker
--stacker
--Belt conveyor
--Coal feeder
--Distributor
--Pipe and elbow
--Burner
--Valve
| 92 | 95 | T95 | 99 | ZTA | ZrO2 | Test Standard | |
| Density(g/cm³) | ≥3.6 | ≥3.65 | ≥3.7 | ≥3.83 | ≥4.15 | ≥5.9 | GB/T 25995-2010 |
| Al2O3(%) | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / | JC/T 1085-2008 |
| ZrO2 +Y2O3 | / | / | / | / | ≥21% | ≥99.8% | JC/T 1085-2008 |
| Bending Strength(MPa) | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 | GB/T 6569-2006 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / | GB/T 8489-2006 |
| Fracture Toughness(MPa.m1/2) | ≥3.2 | ≥3.2 | ≥3.5 | ≥3.5 | ≥5.0 | ≥7.0 | ISO21618 IM |
| Rockwell Hardness HRA | ≥82 | ≥85 | ≥88 | ≥89 | ≥90 | ≥88 | GB/T 230.1-1996 |
| Vickers Hardness HV20(MPa) | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1400 | ≥1100 | GB/T 16534-2009 |
| Wear Volume(cm³) | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 | JC/T2345-2015 |
| 1.Steel Industry | |
| Conveying system | bucket wheel disc, hopper, silo, belt conveyor skirt, trolley tee bucket, receiving hopper |
| Batching system | mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, mixing cylinder scraper, pelletizing disc |
| Sintering system | ore dressing hopper under vibrating screen, raw material transport chute, cyclone dust collector and pipeline, fan impeller |
| 2.Cement Plant | |
| Limestone crushing, raw fuel pre-homogenization system | chutes, hoppers, belt pulleys |
| Raw mill system: | separator guide vane, separator cone, pipe connected vertical mill to cyclone , cyclone, fuel mill (steel ball mill), separator shell, inner cone, pulverized coal pipe |
| Fuel mill (steel ball mill): | separator shell, inner cone, pulverized coal pipe, powder return pipe |
| 3.Port | |
| Berth fixed hopper, bucket turbine fixed hopper, belt conveyor transfer station fixed hopper, ship unloader hopper | |
| 4. Smelting | |
| Feeding system: | head slide, silo (middle silo, tail silo), vibrating screen trough, coke hopper, weighing hopper |
| Batching system | batching hopper, primary (secondary) mixer |
| Roasting system | single bin pump roasting tube, batching hopper, ash hopper, intermediate bin hopper |
| 5.Chemical | |
| Conveying system: | hopper, silo |
| Dust removal system: | dust removal pipes, elbows, fan casings and impellers, cyclones |
| 6.coal | |
| Coal conveying system: | chute, hopper, silo |
| Coal washing system: | pressure cyclone, non-pressure three-product dense medium cyclone, non-pressure four-product dense medium cyclone, concentrated cyclone group |
| Conveying system: | pipes, elbows, pipes, hoppers, silos, distribution ports |
| 7.Mining | |
| Conveying system: | Cyclone, distributor, pipes, bends, elbows, chute, hopper, silo |
Zibo Qimingxing New Material Incorporated Co.,Ltd
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
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