Customizable Rubber Backed Ceramic Liners as Wear Resistant Impact Resistant Material

• Standard: JIS, GB, DIN, BS, ASTM, AISI, SGS
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Color: White
• Al2O3: 92/95/99/Zta
• Model NO.: Composite Ceramic Wear Liners
• Density: 3.6-4.2g/cm3
• Gpa: >1400
• Shipping Way: Fob, CIF, DDP, DDU etc
• Size: Max 900*900
• Certificate: SGS, ISO
• Export Markets: Australia, South Africa, South America,Global
• Certification: SGS, ISO
• Function: Wear Abrasion Resistant
• Sample Time: 2-5 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Use: Chute Wear Resistant
• Key Words: Rubber Mats
• Transport Package: Pallet or Wooden Box
• Specification: Al2O3 over 92%
• Trademark: ZIBO QIMINGXING NEW MATERIAL
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

Customizable Rubber Backed Ceramic Liners As Wear Resistant Impact Resistant Material

 

Product Description

 
The ceramic wear rubber plates are custom made and are great for protecting your investments. The ceramic aluminum oxide combined with rubber, extends the life of your production lines, reducing maintenance costs. In addition, they can ultimately reduce production downtime through a direct impact on noise reduction.

Firstar developed unique products which have excellent properties such as: anti-wear as well as higher energy absorption characteristics.

Advantages
long wear life,
low maintenance cost
Significant noise reduction
Customized size
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient

Application:  
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.

Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mm Ceramic: Square tiles 17.5*17.5mm or 20*20mm
92 Alumina Ceramic Liners	WEAR PLATE BACKING MATERIALS	Mild Steel Backing Plate
Al2O3:≥92% Density:≥3.6g/cm³ Porosity:<0.25 compressive strength:≥1050Mpa Rockwell Hardness ≥85.5HRA Vickers Hardness Hv20: ≥1050Mpa Fracture Toughness(KIC): ≥3.7MPa.m1/2 Bending strength: ≥220Mpa Wear Volume:≤0.25cm3 Appearance: white	Rubber:Natural Tensile strength(TSB):≥15Mpa Shore A Hardness: 55-60 Thermal conductivity.(normal temperature): 2w/m·k Adhesive between Ceramic and rubber: 3.8Mpa Elongation: 468% Resilience:0.65	Steel: Q235A or Q235B                           Q235A:                                                               C 0.14-0.22%                                               Mn 0.30-0.65%                                                Si≤0.30                                                         S≤0.050                                                            P≤0.045 Q235B:                                                          C 0.12-0.20%                                                  Mn 0.30-0.670%                                               Si≤0.30                                                             S≤0.045                                                               P≤0.045

 

 

Detailed Photos

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

 

FAQ

 

Q: Are you a trading company or manufacturer?

A: We are a factory.

Q: Is the sample free?

A: Yes, we offer free samples.
    The sample air shipping fee will be returned when the bulk order. 
 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.
 

Q: What are your terms of payment?

A: T/T 30% as the deposit, the balance against copy of B/L after shipment. 

 

Packaging & Shipping

 

 

Company Profile

 

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400staffs.
4. Three Own-designed production lines, the ball mils are own produced.

The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.

                                                                 
 

Certifications