Product Description
Description
Mosaic alumina ceramic tiles are made of alumina or zirconia calcined at high temperature. Alumina is converted into dense alpha alumina at high temperature, and due to its special crystal structure, it becomes extremely hard, second only to diamond in hardness. The wear resistance is much higher than that of any other material, in addition, due to the smooth surface of mosaic alumina ceramic linings pieces, the surface resistance is very small, which also greatly improves its wear resistance.
Product Advantages
High hardness: the Rockwell hardness of mosaic alumina ceramic linings pieces is above HRA90, the hardness is second only to diamond, far exceeding the wear-resistant performance of wear-resistant steel and stainless steel.
Excellent wear resistance: its wear resistance is 30 times that of manganese steel and 20 times that of high-chromium cast iron. According to the customer follow-up survey for more than 20 years, under the same working conditions, the service life of the equipment can be extended by at least ten times.
Light weight: its density is about 3.6g/cm³, which is only half of that of steel, which can greatly reduce the load of equipment.
Strong bonding and good heat resistance: The wear-resistant ceramic sheet can be fixed on the inner wall of the equipment by various methods such as gluing, welding, and rubber vulcanization according to different equipment and working conditions.
Corrosion resistance: good corrosion resistance to sulfuric acid, hydrochloric acid, strong alkali, salt, etc.
Application
-- Mining industry
-- Cement industry
-- Coal handling industry
-- Steel industry
-- Port industry
-- Power plant
Area of application
• Lining against extreme wear through abrasion at high speeds
• For simple to medium duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors
• In applications like pipelines, vibratory feeders, cyclones, skips, bunkers, chutes, loading points, slides, hoppers, silos
Product Parameters
Character |
92 |
95 |
T95 |
99 |
ZTA |
ZrO2 |
Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.7 |
≥3.83 |
≥4.15 |
≥5.9 |
Al2O3(%) |
≥92% |
≥95% |
≥95% |
≥99% |
≥75% |
/ |
ZrO2 +Y2O3 |
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
Bending Strength(MPa) |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compressive Strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness(MPa.m1/2) |
≥3.2 |
≥3.2 |
≥3.5 |
≥3.5 |
≥5.0 |
≥7.0 |
Rockwell Hardness HRA |
≥82 |
≥85 |
≥88 |
≥89 |
≥90 |
≥88 |
Vickers Hardness HV20(MPa) |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1400 |
≥1100 |
Wear Volume(cm³) |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
Company Profile
1. Established in 1997,25years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 350 staffs.
4. Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.