| Customization: | Available |
|---|---|
| Standard: | GB |
| Application: | Construction Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise
Ceramic Rubber Liner, also called ceramic rubber wear plate, is embedding 92% al2o3 alumina ceramic tile into energy absorbing rubber or polyurethane matrix, and bond both to steel backing plate via hot vulcanizing for easy installation.
Energy-absorbing rubber or polyurethane cushions helps reduce impact energy and prevent ceramic tiles breakage,
Steel backing plate with studs for easy installation.
Selection guide is available, suitable liners will be recommend according to wear, impact protect requirement.
Structure of Ceramic Rubber Liner:
• Alumina ceramic + rubber / polyurethane +steel backing plate + studs
High Alumina Ceramic:
• Al2O3 > 92%
• Available with square ,rectangular,cylindrical,or hexagonal.
• Thickness of ceramic is determined on the basis of application,such as materials handled,lump size,height of fall,et
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
| Whole plate(mm) | 150x300,300x300,500x500,600x450 etc |
| Ceramic Size(mm) | Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc | |
| Locking block with lock and groove: 38*38, 40*40, 30*30, etc | |
| Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface | |
| Ceramic Thickness(mm) | 3-75mm |
| Alloy Steel Size(mm) | thicknedd 3-10mm |
| Rubber Thickness(mm) | Depends on the impact stress expected |
| Ceramic Cylinder/rod | 6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc |
Wear-resistant ceramic composite lining is a composite of wear-resistant ceramics and rubber. Small square wear-resistant ceramics are vulcanized (inlaid) in special rubber at high temperature to form a wear-resistant ceramic rubber lining, which is installed in the equipment to prevent wear. In the middle, high-strength organic adhesive is used to bond the lining plate to the inner shell steel plate of the equipment to form a strong and buffering anti-wear layer.
The square or hemispherical wear-resistant ceramic tiles is combined with rubber and steel plate to form a ceramic-rubber-steel composite wear-resistant plate.
The connect ways of three-in-one wear-resistant ceramic rubber composite plate : welding, bolt
The wear-resistant ceramic three-in-one lining plate is a composite of wear-resistant ceramics, rubber and steel plate, to form a wear-resistant layer that is both impact-resistant and cushioning.
Advantages
long wear life,
low maintenance cost
Significant noise reduction
Customized size
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient
Application:
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 260 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.
Our products are also exported to many courtries and build long-term business relationship with customers.
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 260 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
FAQ
1.Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.
2.Can you supply samples to check the quality?
Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
3.What is the delivery time?
Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.
4.What is your payment term?
T/T, L/C at sight can be accepted. Also it can be communicated.
5.What is your main markets?
We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.
6.Can you accept small order?
Yes, orders small or big are from your trust. We will do our best to meet your requirements.
7.Can you receive orders with bulk quantity?
Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
8.Can you speak English?
Yes, our staff can speak and write English very well. We can supply 7*24 service and can reply your inquiry within short time.
9. Besides the rubber backed ceramic panel, what other products you manufacture?
We also can manufacture plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, curved ceramic liner, ceramic grinding media, ZTA 370/380 grinding media, silicate zirconia grinding media, yttria stabilized zirconium grinding media, ceria zirconium grinding media, alumina powder, yttria zirconium powder and so on.
10.Where are you located?
Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.
Any inquiries about rubber backed ceramic panel, ceramic embedded rubber panel, ceramic composite panels, plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, pipe liner, ceramic mosaic, ceramic cylinder liner, alumina grinding media and so on, pls do not hesitate to contact me for more communication.
Any inquiry pls feel free to contact us for more communication.
Products Scope
Ceramic Liner: plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.
Ceramic Grinding Media: 92% alumina media, 95% alumina media, 99% alumina media, ZTA 370 grinding media, ZTA380 grinding media, ZTA 450 grinding media, ZTA 470 grinding media, silicate zirconia grinding media, yttria stablized zirconia grinding media, ceria stablized zirconia grinding media and so on.
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