| Customization: | Available |
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| Standard: | GB |
| Application: | Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard |
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Wear-resistant ceramic composite lining is a composite of wear-resistant ceramics and rubber. Small square wear-resistant ceramics are vulcanized (inlaid) in special rubber at high temperature to form a wear-resistant ceramic rubber lining, which is installed in the equipment to prevent wear. In the middle, high-strength organic adhesive is used to bond the lining plate to the inner shell steel plate of the equipment to form a strong and buffering anti-wear layer.
The square or hemispherical wear-resistant ceramic tiles is combined with rubber and steel plate to form a ceramic-rubber-steel composite wear-resistant plate.
The connect ways of three-in-one wear-resistant ceramic rubber composite plate : welding, bolt
The wear-resistant ceramic three-in-one lining plate is a composite of wear-resistant ceramics, rubber and steel plate, to form a wear-resistant layer that is both impact-resistant and cushioning.
Advantages
long wear life,
low maintenance cost
Significant noise reduction
Customized size
1. Using rubber vulcanization technology, the ceramic is embedded in the rubber to form a strong and buffering anti-wear layer.
2. The steel plate with bolt can be vulcanized together with the ceramic &rubber plate, which will be easy for installation.
3.Impact resistance. The board has good cushion performance which can effectively alleviate the impact of ore falling from the high altitude.
4. Not easy to fall off. The composite board is vulcanized as a whole, and each plate has bolts passing through the bottom steel plate, so the welding is very firm.
5. Easy for maintenance. The composite board is more than 60% lighter than the wear-resistant steel plate, so the installation is very convenient
Application:
Pipe & fittings
Chutes & hoppers
Vibratory feeders
Cyclones
Distributors
Screens
Centrifuges
Mill liners
| S.No | Material | Attibutes | Properties |
| 1 | Ceramic Tiles | Material | 92%,95%,T95%,99%,ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber, Flame Retardant, others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥10.6Mpa | ||
| Elongation at break | ≥350% | ||
| Shore hardness | 65±5 | ||
| Adhesive between tile and rubber | ≥3.8Mpa | ||
| Adhesive between rubber and equipment | ≥3.5Mpa | ||
| Thermal conductivity. (normal temperture) | 2w/m.k | ||
| Aging period | 15years | ||
| Working temperature | ·-50ºC-200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Denisty | 7.85g/cm3 | ||
| Thickness | 3-8mm | ||
| 4 | Adhesive | Apperance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850Mpa | ||
| Working temperature | '-20ºC-100ºC |
1.Established in 1997,25 years experience in wear solutions products.
2.Factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over350 staffs.
4.Three Own-designed production lines, the ball mils are own produced.
We supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application such as short and long radius small and large bore pipes and pipe bends, square to round transitions, cones etc. The company also supply and install a range of pump impellers, expeller rings, and valves.
QMX provides wear resistant solutions to all industries including Mining, Mineral , Base & Precious Metal Smelting, Power Generation (coal fired power stations), Iron and Steel, Cement & Lime Manufacture, and Petro-Chemical Refining and Production.
1.Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.
2.Can you supply samples to check the quality?
Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
3.What is the delivery time?
Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.
4.What is your payment term?
T/T, L/C at sight can be accepted. Also it can be communicated.
5.What is your main markets?
We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.
6.Can you accept small order?
Yes, orders small or big are from your trust. We will do our best to meet your requirements.
7.Can you receive orders with bulk quantity?
Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
8.Can you speak English?
Yes, our staff can speak and write English very well. We can supply 7*24 service and can reply your inquiry within short time.
9. Besides the rubber backed ceramic panel, what other products you manufacture?
We also can manufacture plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, curved ceramic liner, ceramic grinding media, ZTA 370/380 grinding media, silicate zirconia grinding media, yttria stabilized zirconium grinding media, ceria zirconium grinding media, alumina powder, yttria zirconium powder and so on.
10.Where are you located?
Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound
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