Q235 Carbon Steel Pipes Lined with High Hardness 92/95 Alumina Ceramic Tiles Against Sliding Wear
Product Description
Steel tube lined with alumina ceramic tiles
By glue or welding, steel tube is lined with alumina ceramic tiles. It is mainly used in electric power, metallurgy, coal, cement and other industries, such as large-diameter reducing flue, dust removal pipeline, coal hopper, cement hopper, chutes and other systems.
Introduction of patch type wear-resistant ceramic pipe
The pipe is composed of three layers of steel, viscose and ceramic, which are heated and solidified to form a firm anti-wear layer. It is worth noting that some pipes are longer and will be made in sections to facilitate transportation and site installation. Each section will be connected with fixed flanges and numbered in sequence to facilitate site installation.
Advantage
~Ultra-wear-resistant, high density
~The elbow is integrated with hot bending, and the outer bending part has no joint, which is not easy to wear and prolong the whole life of the elbow
~Adhesion firm does not fall off: the use of high strength modified viscose and dislocation paste process, no linear gap
~High temperature and aging resistance
~Resistance to high pressure,
~The inner wall is smooth and the material is smooth, which is beneficial to reduce wear
Wear-resistant ceramic pipe lining is gradually recognized by customers, and is widely used in electric power, metallurgy, cement, chemical, coal, steel and other industries. Because it combines the high hardness, high wear resistance and corrosion resistance of ceramics with the machinability, weldability and high strength of steel, it has the advantages of high wear resistance, light weight, convenient processing and flexible on-site installation.
Detailed Photos
Applications
| 1.Steel Industry |
| Conveying system |
bucket wheel disc, hopper, silo, belt conveyor skirt, trolley tee bucket, receiving hopper |
| Batching system |
mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, mixing cylinder scraper, pelletizing disc |
| Sintering system |
ore dressing hopper under vibrating screen, raw material transport chute, cyclone dust collector and pipeline, fan impeller |
| 2.Cement Plant |
| Limestone crushing, raw fuel pre-homogenization system |
chutes, hoppers, belt pulleys |
| Raw mill system: |
separator guide vane, separator cone, pipe connected vertical mill to cyclone , cyclone, fuel mill (steel ball mill), separator shell, inner cone, pulverized coal pipe |
| Fuel mill (steel ball mill): |
separator shell, inner cone, pulverized coal pipe, powder return pipe |
| 3.Port |
| Berth fixed hopper, bucket turbine fixed hopper, belt conveyor transfer station fixed hopper, ship unloader hopper |
| 4. Smelting |
| Feeding system: |
head slide, silo (middle silo, tail silo), vibrating screen trough, coke hopper, weighing hopper |
| Batching system |
batching hopper, primary (secondary) mixer |
| Roasting system |
single bin pump roasting tube, batching hopper, ash hopper, intermediate bin hopper |
| 5.Chemical |
| Conveying system: |
hopper, silo |
| Dust removal system: |
dust removal pipes, elbows, fan casings and impellers, cyclones |
| 6.coal |
| Coal conveying system: |
chute, hopper, silo |
| Coal washing system: |
pressure cyclone, non-pressure three-product dense medium cyclone, non-pressure four-product dense medium cyclone, concentrated cyclone group |
| Conveying system: |
pipes, elbows, pipes, hoppers, silos, distribution ports |
| 7.Mining |
| Conveying system: |
Cyclone, distributor, pipes, bends, elbows, chute, hopper, silo |
Product Parameters
Pipe Liners Specification:
| Character |
92 |
94 |
T95 |
99 |
ZTA |
ZrO2 |
| Density(g/cm³) |
≥3.6 |
≥3.65 |
≥3.7 |
≥3.83 |
≥4.15 |
≥5.9 |
| Al2O3(%) |
≥92% |
≥94% |
≥95% |
≥99% |
≥75% |
/ |
| ZrO2 +Y2O3 |
/ |
/ |
/ |
/ |
≥21% |
≥99.8% |
| Bending Strength(MPa) |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
| Compressive Strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
| Fracture Toughness(MPa.m1/2) |
≥3.2 |
≥3.2 |
≥3.5 |
≥3.5 |
≥5.0 |
≥7.0 |
| Rockwell Hardness HRA |
≥82 |
≥85 |
≥88 |
≥89 |
≥90 |
≥88 |
| Vickers Hardness HV20(MPa) |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1400 |
≥1100 |
| Wear Volume(cm³) |
≤0.25 |
≤0.20 |
≤0.15 |
≤0.10 |
≤0.05 |
≤0.05 |
Company Profile
ZIBO QIMINGXING NEW MATERIAL is located in Zibo, Shandong,Near Qingdao port. With an excellent geographical location and a convenient logistics system,This enable us to provide you varies transportation modes (by express/air/sea) according to your needs. Also, ensure us OTD and save your shipping cost. Our 86700 m2 factory has obtained ISO 9001 and ISO 14001 certification and employs over 350 staff members who enable us to provide you with fully custom services upon request.
We accept customized designs, packing, logo or custom material. We can make custom design based on your inquiry. We provide NDA agreement to keep your design in private.
Our well-equipped facilities and excellent quality control throughout all stages of production enable us to guarantee your satisfaction.
Our business staff have 7~10 years of experience in the industry and can provide you with quality services. All your inquiries will be responded within 24 hours.
Product Catagory
Ceramic wear tiles Series:
1. 92%,95%,T95%,99% Alumina ceramic tiles
2. ZTA(Zirconia Toughened Alumina) tiles/brick/block
3. Ceramic Rubber and ceramic-Rubber-steel impact resistant liner
4. Monolihic Cyclone/ cyclone tiles/Ceramic Lined pipe fittings
5. High impact ceramic wearing compound
FAQ
1.Are you a direct manufacturer or trader?
We has been founded on 1997 and now has developed into a group company owning three factories, manufacturing alumina powder, alumina grinding media, wear resistant ceramic liner.
Also we have our own vulcanizing plant which manufacture rubber backed ceramic panel.
2.Can you supply samples to check the quality?
Free samples with small quantity can be sent for quality checking.
Express fee can be reduced from bulk order.
3.What is the delivery time?
Most of the rubber backed ceramic panel is customized as customers' application condition. Generally it takes 7~30 days according to the quantity.
4.What is your payment term?
T/T, L/C at sight can be accepted. Also it can be communicated.
5.What is your main markets?
We exported the panels to Australia, Russia, Ukraine, Mongolia, New Zealand, Chile, Peru, South Africa and so on.
6.Can you accept small order?
Yes, orders small or big are from your trust. We will do our best to meet your requirements.
7.Can you receive orders with bulk quantity?
Yes, the production capacity is 18000 tons per year. We have ability to accept the big orders.
8.Can you speak English?
Yes, our staff can speak and write English very well. We can supply 7*24 service and can reply your inquiry within short time.
9. Where are you located?
Our factory is in Zibo city, Shandong province, North of China. Zibo is an famous industrial city in China and we are near Jinan airport. Welcome to visit our factory.
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