Composite Ceramic Rubber Wear Liners, Rubber Wear Liner, Polyurethane Lining Sheet

• Standard: JIS, GB, DIN, BS, ASTM, AISI, SGS
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Al2O3: 92/95/99/Zta
• Density: 1.4G/Cm3
• Model NO.: Rubber Wear Liner
• Gpa: >1400
• Shipping Way: Fob, CIF, DDP, DDU etc
• Size: Max 900*900*64mm
• Certificate: SGS, ISO
• Export Markets: Australia, South Africa, South America,Global
• Alumina Ceramic Tile: Square, Hexagonal, Cylindrical
• Function: Wear Abrasion Resistant
• Sample Time: 2-5 Days
• Bulk Order Time: 10-30 Days
• Customized: Accept
• Use: Chute Wear Resistant
• Sizes: 500X500, 300X300, etc.
• Fixing Method: with Stud, Bonding or Weld
• Transport Package: Pallet or Wooden Box
• Specification: Customized
• Trademark: Firstar
• Origin: China Shandong Zibo
• HS Code: 6909120000
• Production Capacity: 17000 Tons Per Year

Product Description

Composite Ceramic Rubber Wear Liners, Rubber Wear Liner, Polyurethane Lining Sheet 

 

Product Description

The rubber ceramic liner is made of excellent hot vulcanized rubber processing technology. The square or hemi-spherical wear-resistant ceramic liner and the vulcanized rubber are combined to produce a porcelain-vulcanized rubber composite wear-resistant ceramic vulcanized rubber sandwich panel.
 The rubber ceramic liner combines the high toughness of porcelain with the high buffering and fatigue-relieving characteristics of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and boring transportation. It combines the high toughness of porcelain with the advantages of high buffering and fatigue relief of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and uninteresting transportation.

Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.

Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, apply to convey systems equipment work under normal temperature, and can bear some impact.

Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components

 

Product Parameters

S.No	Material	Attibutes	Properties
1	Ceramic Tiles	Material	92%,95%,T95%,99%,ZTA
2	Rubber	Component	natural rubber, nitrile-butadiene rubber, Flame Retardant, others
		Density	~1.4g/cm3
		Tensile strength at break	≥10.6Mpa
		Elongation at break	≥350%
		Shore hardness	65±5
		Adhesive between tile and rubber	≥3.8Mpa
		Adhesive between rubber and equipment	≥3.5Mpa
		Thermal conductivity. (normal temperture)	2w/m.k
		Aging period	15years
		Working temperature	·-50ºC-200ºC
3	Steel plate	Material	Q235A
		Denisty	7.85g/cm3
		Thickness	3-8mm
4	Adhesive	Apperance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850Mpa
		Working temperature	'-20ºC-100ºC

Whole plate(mm)	150x300,300x300,500x500,600x450 etc
Ceramic Size(mm)	Square Tile: 10x10,20x20,33x33,50x50,100x100,150x100,etc
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25, etc
	Locking block with lock and groove: 38*38, 40*40, 30*30, etc
	Dimple Tile: 20x20 with 5dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherial surface
Ceramic Thickness(mm)	3-75mm
Alloy Steel Size(mm)	thicknedd 3-10mm
Rubber Thickness(mm)	Depends on the impact stress expected
Ceramic Cylinder/rod	6x6mm, 15x15mm, 20x20mm, 31x31mm, 40x40mm, 50x50mm etc

 

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
 

Packaging & Shipping

 

 

Company Profile

1. Established in 1997,25 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2015 certified,over 400 staffs.
4. Three Own-designed production lines, the ball mils are own produced.

The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
 

 

Certifications

                                                        

 

FAQ

1. Are you are trading company or a factory? 
We are a leading factory, manufacturing high alumina ceramic wear resistant liners in Zibo, China 

2. What is your monthly capacity? 
800 ton per month 

3. What kinds of ceramic wear resistant liners do you manufacture? 
92%alumina liner, 95%alumina liner, T95%alumina liner, zirconia tile liner, ZTA tiles , ceramic-rubber composite plates, wearing compound 

4. What is the delivery time? 
If we have stock, the delivery time is within 3days after order confirmed. If there is no stock, it is usually 13days. 

5. Can you manufacture ceramic liner according to customers' desgin? 
Yes, we have 5 engineers and we can produce ceramic parts according to the drawings of the customers. 

6. What is the packing? 
carton, and then wooden pallet or wooden box, 20~25tons per 1*20"FCL 

7. What is the nearest port? 
Qingdao port